MITUTOYO - Portable Surface Roughness Tester : SURFTEST SJ-410 Series | JSR GROUP

 

Portable Surface Roughness Tester

SURFTEST SJ-410 Series

 

User benefit

1 Easy and safe measurements that anyone can perform efficiently

The auto-set unit* enables measurements to be made with a single button push, saving you time and increasing work efficiency.

 

The auto-set function safely controls descent of the detector, eliminating the possibility of operator error causing damage to the stylus.

Auto-set unit*

178-010

This unit automatically completes a full measurement cycle of stylus contact, measurement, stylus retraction and detector auto-return from just one button push (stylus retraction and detector auto-return can be switched on and off by operating the drive unit).

Options for SJ-410 Series

X-axis adjustment unit*
178-020
This unit helps fine-tune the horizontal (X axis) direction. 

Tilting adjustment unit*
178-030
This unit is used for aligning the workpiece surface with the detector reference plane. It supports the DAT function to make the leveling of workpiece surfaces easier.

Complete set*

* This is an optional accessory for the SJ-410 Series. It can only be used on the simple column stand (optional accessory, order No. 178-039). When the units are used in combination, straightness for SJ-411/412 drive unit will be degraded about 0.2 µm. Cannot be used when the tester’s main unit is an older model (SJ-401/402)

 

Assessing a single measurement result under two different evaluation conditions 
A single measurement enables simultaneous analysis under two different evaluation conditions. A single measurement allows calculation of parameters and analysis of filtered profiles without the need for recalculation after saving data, contributing to higher work efficiency.

 

3-axis Adjustment Table <Option> 178-047

 

DAT Function for the leveling table <Option>

The levelling table can be used to align the surface to be tested with the detector reference plane. The operator is guided through the procedure by 
screen prompts.

178-048
Inclination adjustment angle: ±1.5° Table dimensions: 130×100 mm Maximum load: 15 kg

 

Powerful support for leveling   Simple column stand for SJ-410 Series <Option>

The height/tilt adjustment unit comes as standard for leveling the drive unit prior to making skidless measurements and, supported by guidance from the unique DAT function, makes it easy to achieve highly accurate alignment.

 

178-039
Vertical adjustment range: 250 mm
Dimensions: 400×250×578 mm
Mass: 20 kg


 

User benefit

2 Higher level of quality control Wireless communicationand advanced analysis

Anyone can easily perform high-level data collection

 

 

Wireless and quick capture of measurement results on a PC. No more handwriting, and also easy data input with a single touch <Option>

 

Wireless Input Tool
U-WAVE
One-touch Input
USB Input Tool
This unit allows you to remotely load Surftest SJ-410 calculation results (SPC output) into commercial spreadsheet software on a PC. You can essentially use a one-touch operation to enter the calculation results (values) into the cells in the spreadsheet software. This unit allows you to load Surftest SJ-410 calculation results (SPC output) into commercial spreadsheet software on a PC via a USB connector. You can essentially use a one-touch operation to enter the calculation results (values) into the cells in the spreadsheet software.

 

U-WAVE-R (Connects to the PC)
02AZD810D

U-WAVE-T* (Connects to the SJ-410)
02AZD880G 
* Requires the optional Surftest SJ-410
connection cable.
02AZD790D

USB Input Tool Direct
USB-ITN-D 
06AFM380D  
USB keyboard signal conversion type*
IT-016U 
264-016-10 
* Requires the optional Surftest SJ-410 
connection cable.
1 m: 936937 
2 m: 965014

 

More advanced analysis with optional software. Also, easy creation of inspection record tables by transferring data to Excel
Required environment*
OS: Windows 7 
Windows 8 
Windows 10
Spreadsheet software: Microsoft Excel 2010
Microsoft Excel 2013 
Microsoft Excel 2016
* Windows OS and Microsoft Excel are products of Microsoft Corporation.
The optional USB cable is also required.
USB cable for SJ-410 Series 12AAD510

 

Contour/Roughness analysis software

FORMTRACEPAK-AP

More advanced analysis can be performed by loading SJ-410 Series measurement data to software program FORMTRACEPAK-APvia a memory card (option) for processing back at base.

Higher accuracy measurements with selectable drive unit   Extending measurement to narrow features

A wide range, high-resolution detector

Detector

Measuring range/resolution: 
800 µm/0.01 µm
80 µm/0.001 µm
8 µm/0.0001 µm

High straightness drive unit

Drive unit

Straightness/traverse length: 
0.3 µm/25 mm (SJ-411)
0.5 µm/50 mm (SJ-412


 

Surface roughness measurement requires a run-up distance before starting the measurement (or retrieving data). When the SJ-410 Series measures, its run-up distance is normally set to 0.5 mm. However, this distance can be shortened to 0.15 mm using the narrow-part measurement function. This function extends the measurement of narrow locations to features such as piston-ring grooves and O-ring grooves.

Typical applications

 

Easily measures R-surface roughness (skidless measurement)

Usually, a spherical or cylindrical surface (R-surface) cannot be evaluated, but, by removing the radius with a filter, R-surface data is processed as if taken from a flat surface
Other curved surfaces can be processed besides cylindrical, such as parabolical and ellipsoidal.


 

User benefit 3

Doing double duty for space saving Surface Roughness/Fine Contour

Supporting not only surface roughness measurement but also contour (fine contour) measurement

 

Simple contour analysis function

Point group data collected for surface roughness evaluation is used to perform simplified contour analysis (step, step height, area and coordinate difference). It assesses minute forms that cannot be assessed by a regular contour measuring machine.

 

Your choice of skidless or skidded measurement

Skidless measurement
Skidless measurement is where surface features are measured relative to the drive unit reference surface. This measures waviness and finely stepped features accurately, in addition to surface roughnness, but range is limited to the stylus travel available.

Skidded measurement
In skidded measurements, surface features are measured with reference to a skid following close behind the stylus. This cannot measure waviness and stepped features exactly but the range of movement within which 
measurement can be made is greater because the skid tracks the workpiece surface contour

 

Easy to use and highly functional
This portable surface roughness tester is equipped with analysis functionality rivaling that of benchtop surface roughness testers.

 

Equipped with externally controllable interfaces as standard   Data storage

A variety of interfaces supplied as standard 
The external device interfaces that come as standard include USB, RS-232C, SPC output and foot switch I/F.


 

Memory card (optional) is supported
The measurement conditions and data can be stored in a memory card (optional) and recalled as required. This enables batch analysis and printout of data after on-site measurement.

Measurement condition
Internal memory: 10 sets
Memory card: 500 sets
Measurement result
Memory card: 10000 sets

 

Equipped with externally controllable interfaces as standard   Data storage

High-speed printer prints out measurement results on site
A high-quality, high-speed thermal printer prints out measurement results.
It can also print a BAC curve or an ADC curve as well as calculated results and assessed profiles. These results and profiles are printed out in landscape format, just as they appear on the color-graphic LCD.

 

The unit is easily transported in a dedicated carrying case which includes holders for the accessories as well as the tester itself. (Standard accessory)




 

Dimensions

 

Example of mounting on simple column stand. (178-039)*1

*1 For details see page 5

*2 This is the lowest position of the standard stylus mounted on the simple column stand. Since it is 35 mm from the base top, a block of suitable height is required for calibration with a roughness specimen. Use the stand in combination with optional accessories such as a leveling table (178-016) or an XY leveling table (178-024).
Note: The dimensions in parentheses indicate those for SJ-412